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How To Join LED Profiles(the Ultimate Guide) 

How To Join LED Profiles

Joining LED Profiles

When it comes to fitting your LED strip lights onto an LED profile, avoiding a common mistake can make all the difference. Cutting the extrusion slightly too short often leaves you with LEDs confined within the profile and a dangling loose end. This can be effortlessly resolved by aligning two aluminum extrusion pieces. To expedite your project, consider having the profiles pre-cut based on your measurements. Once in hand, affix your LED strip with its adhesive backing ready for application. Perfectly align the aluminum extrusions, letting the adhesive securely fuse the pieces together. Lay the LED strip along the extrusion, and the adhesive will do the rest. Applying the diffusing plastic over the combined aluminum LED profiles results in an almost seamless appearance. Keep in mind that a barely noticeable junction might exist where the diffuser and aluminum profile were cut. This minor detail becomes insignificant if the profiles are positioned inconspicuously. This joining method doesn't affect the LED lights' performance or illumination quality, ensuring seamless integration of your LED profiles.

An Alternative Method

The alternative method you've described sounds like a practical way to provide additional support and structural rigidity to the aluminum LED profile pieces. Staggering the diffusing covers over the joints of the aluminum extrusions can distribute the load and stress more evenly, which could potentially enhance the longevity of the LED lights and profiles. This method adds an extra layer of reinforcement compared to just clipping on the diffusing covers without any overlap.

To implement this alternative method, you would need to follow these steps:

  1. Assemble the aluminum LED profile pieces as usual.
  2. Instead of using diffusing covers that align perfectly with the ends of the aluminum extrusions, cut one diffusing cover to the appropriate length to cover the joint in the middle where the aluminum extrusions have been joined together.
  3. Attach this first diffusing cover to the aluminum extrusions, making sure it overlaps the joint in the middle.
  4. Cut another piece of diffusing cover to the appropriate length to stagger it further up the aluminum extrusions.
  5. Attach this second piece of diffusing cover, positioning it to overlap the first diffusing cover and extending it along the profile pieces.

By staggering the diffusing covers in this manner, you create a sort of layered effect that provides additional reinforcement at the joints and adds more stability to the entire setup. This should indeed help improve the overall structural integrity and longevity of the LED lights and LED profiles, especially if they are subject to vibrations, movement, or other external forces.

Before proceeding with this method, it's a good idea to ensure that the additional layers of diffusing cover don't interfere with the lighting performance or heat dissipation of the LED profiles. Additionally, be careful with cutting and attaching the diffusing covers to maintain a neat and professional appearance.

Remember that any modifications to the assembly process should be tested and assessed to ensure they achieve the desired results and don't have any unintended negative effects.

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About Gilbert

Our email: [email protected] Dear readers of Kosoom.uk! I am delighted to introduce myself as Gilbert, your dedicated source of enlightenment when it comes to LED lights. If you have questions about any LED lights, please feel free to contact us to our email: [email protected] We will give you a satisfactory answer as soon as possible. Hailing from the heart of England, I bring to you a wealth of professional expertise and a passion for all things LED. As an Englishman with a fervent interest in illumination technology, I have made it my mission to illuminate the path to understanding LED lights, tailored especially for the inquisitive minds of Britain. With a background steeped in the intricacies of LED technology, I stand ready to shed light on every facet of this brilliant innovation. Through my articles, I intend to guide you through the captivating world of LED lights, providing you with insights that not only unravel the science behind these luminous marvels but also highlight their practical applications and benefits in the UK context. In collaboration with Kosoom, I embark on this journey to demystify LED lights for you. Whether you're curious about the evolution of LED technology, eager to decipher the nuances of LED color temperatures, or seeking advice on optimizing lighting choices for your home, workplace, or public spaces, I am your trusted companion. My articles will offer you clear, concise, and expertly-crafted explanations that bridge the gap between complex technical jargon and approachable, relatable understanding. Stay tuned for a series of articles that will not only elevate your understanding but also brighten up your perspectives on the art and science of lighting.

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